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Office pull: capacity, blocked work and aging

Agree ready/done. Follow the visual, practise a decision, then check your thinking.

Fictional teaching examples and AI-generated illustrations. Proposed changes and goals are not achieved results. Use the written instructions and check local conditions before applying a method.

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Teaching view 1 of 2

Office pull: capacity, blocked work and aging

A pull board keeps progressing and blocked work visible within the active limit. Labelled paths connect real completion to the next permitted start.
Original OPEX teaching diagram. Follow the steps below, then try the practice question. View full size ↗

A request board becomes useful when the team agrees what may enter active work, what completion means and what to do when progress stops. Begin with a provisional capacity limit, not a supposedly universal number. Keep blocked requests visible and counted so that the limit reflects real commitments. Review old work and remove obstacles before admitting more. A limit can expose a dependency that another team must help resolve. Judge the experiment by completed service, elapsed time and rework, not by how many tickets moved between columns. Urgent work needs an explicit exception policy.

Follow the method

  1. Ready
  2. Active: limit 3
  3. Blocked: counts in 3
  4. Done

Read the example carefully

Moving blocked work off-board does not reduce WIP.

A universal WIP number is not prescribed.

FIFO where appropriate; Escalation handles exceptions transparently.

Teaching view 2 of 2

A blocked card remains inside the active limit

A completed admission record counts two progressing and one blocked request before permitting a new start only after a genuine completion.
Original OPEX teaching diagram. Follow the steps below, then try the practice question. View full size ↗

Fictional administrative team: the agreed active-work limit is three requests, including blocked work. R1 and R2 are progressing, R3 awaits a required approval, and complete request R4 is ready to start. Coordinator Devon is asked to move R3 off the board so R4 can be admitted.

Follow the method

  1. Initial review
  2. R3 blocker check
  3. R1 accepted complete
  4. R4 pulled
  5. R3 moved off-screen only

Read the example carefully

Use the documented exception: name its approver, identify which commitment changes, record the temporary count and set a review/exit condition.

Urgency may justify a controlled exception; hiding an extra start prevents the team from seeing its cost or restoring the normal limit.

Apply the method

A blocked request still occupies the system

Count blocked work inside the declared active limit, choose the next action from capacity and age evidence, and retain explicit control of urgent exceptions.

Fictional administrative team: the agreed active-work limit is three requests, including blocked work. R1 and R2 are progressing, R3 awaits a required approval, and complete request R4 is ready to start. Coordinator Devon is asked to move R3 off the board so R4 can be admitted.

Role: Office team coordinator with the approval owner.

Normal condition

Ready work is pulled when capacity is available; the team sees all accepted active work, its age and its blockers.

The gap

Moving the blocked card to an uncounted list would make the board appear to have capacity that the agreed rule does not provide.

  • The limit of three is a local teaching policy, not a universal recommendation.
  • Blocked means accepted but unable to progress; it does not mean completed or canceled.
Supplied case inputs
RequestStatusAge / next evidence
R1Progressing1 working day; review due today
R2Progressing2 working days; calculation in progress
R3Blocked4 working days; approval owner contacted
R4Ready, not activeComplete inputs; waiting for a slot
PolicyActive limit 3Blocked work counts
  1. Count the declared boundary

    Devon counts two progressing requests plus one blocked request. He records three active items against a limit of three and leaves R4 in Ready.

    Why: A WIP limit is meaningful only when its entry, exit and blocked-work rules remain consistent. Relabeling work does not release capacity.

    Evidence: 2 progressing + 1 blocked = 3 active; no ordinary slot for R4.

  2. Investigate age and the blocker

    The team checks why R3 has waited four working days, whether the approval request was complete, and who can provide a decision. It records a next contact time rather than simply coloring the card red.

    Why: Aging prompts a response to accepted work. The oldest item is not automatically the most urgent, but its wait needs an explanation.

    Evidence: R3 has an approval owner, missing decision and next review time.

  3. Help finish or unblock before starting

    Devon asks whether available colleagues can help R1 complete its review or assemble the missing approval evidence for R3. They retain each request’s acceptance criteria.

    Why: Starting more work can increase context switching while leaving completion unchanged. Helping finish must not bypass required checks.

    Evidence: One named support action, with the request still counted until genuine completion.

  4. Admit the next eligible request visibly

    When R1 is actually completed and its acceptance evidence recorded, the active count falls to two. The team then pulls R4 using its agreed ready-queue ordering rule.

    Why: The release is linked to a real exit event, not to optimism that someone will finish later.

    Evidence: R1 completed; R2 and R3 remain active; R4 admitted; count returns to three.

  5. Review the rule and recurring constraint

    Record blocked age, completion rate and any exceptions over a representative period. If approval delays repeatedly occupy the limit, address that dependency with its owner.

    Why: A board alone cannot remove a cross-team response failure. Changing the limit needs an explicit learning decision, not a hidden workaround.

    Evidence: A review record names the recurring approval cause and a test of response reliability.

Completed admission and blocker record
EventActive countDecision
Initial review3 of 3R4 remains Ready
R3 blocker check3 of 3Owner and next contact visible
R1 accepted complete2 of 3One genuine slot opens
R4 pulled3 of 3R2/R3/R4 active
R3 moved off-screen onlyStill 3 of 3No new authorization

An urgent request cannot wait for the normal rule

An authorized service owner declares R5 urgent under the existing exception policy while all three slots remain occupied.

Use the documented exception: name its approver, identify which commitment changes, record the temporary count and set a review/exit condition.

Urgency may justify a controlled exception; hiding an extra start prevents the team from seeing its cost or restoring the normal limit.

Exception record identifies R5, approval, temporary WIP and displaced work.

A larger limit with an apparent empty lane

Separate fictional case: active limit four, with S1 and S2 progressing and S3/S4 blocked. S5 is ready. S2 later completes with accepted output.

Changed practice inputs
StateEvidence
Initial active work2 progressing + 2 blocked
Limit4, including blocked
ReadyS5
Later eventS2 accepted complete

Your task

  1. Decide whether S5 may start at the initial review.
  2. Show the count before and after S2 completes and S5 is pulled.
  3. Name one useful blocker response and one unacceptable way to make a slot.

Prepare your worksheet

  • Counted states and limit
  • Admission decision
  • Real completion evidence
  • Blocker owner / next check
  • Exception, if any
Reveal the answer and reasoning

Initially 2 + 2 = 4, so S5 does not enter under the ordinary rule.

S2 completion reduces WIP to 3; admitting S5 restores 4. Neither blocked item disappears from the count.

A useful response checks the missing input with its owner. Moving a blocked card to a private list or marking it done without acceptance evidence does not create legitimate capacity.

Worked answer record
EventCounted requestsCount / decision
InitialS1/S2/S3/S44; do not start S5
S2 completeS1/S3/S43; one slot
S5 admittedS1/S3/S4/S54; limit restored

Check these interpretations

  • Blocked work is not spare capacity.
  • A WIP limit is not a promise that every item has equal effort or urgency.

Check your work

  • Count blocked work consistently.
  • Link admission to a real completion.
  • Expose exception and blocker ownership.

Run a practice session

Materials

  • Request cards and a three-slot board
  • Separate Ready area and blocker-response log
  1. Define the active boundary · 4 minutes

    Does changing a card’s location change its commitment?

  2. Work the three-slot case · 7 minutes

    What can the team do before starting R4?

  3. Run the four-slot and urgency variants · 9 minutes

    Which evidence legitimately creates a slot?

  4. Transfer the rule · 5 minutes

    Who owns a blocker outside this team?

Debrief

  • Ask learners to describe an explicit exception without making it the normal route.
  • Check whether age is measured consistently and used without blaming the assignee.

Count every accepted request on paper, then narrate the admission event and the unresolved blocker.

Transfer into the work

Owner: Service team owner with cross-team approval counterpart

Record: Active-work history, blocker age, completion evidence and exception log

Review: At the daily work review and the agreed policy-learning review

Evidence: Honest WIP, improving completion/age and fulfilled acceptance criteria

Escalate repeated external waits; revise readiness, response or WIP policy with a visible hypothesis.

Build on reliable methods

Sources and further reading

  • LEI: Supplement to Learning to See ↗

    FIFO work release and bounded queues in service workflows

    Method reference; original OPEX scenario and diagram are synthetic teaching content, not source case results.
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  • Known request types
  • Team can alter admission rules
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